When many people think about disposing of scrape tyres, they think of incineration plants instead of scrap tyre pyrolysis plant. However, one of the most profitable ways to dispose of waste tyres is through the pyrolysis process. The best tyre pyrolysis plant manufacturers produce fully automatic, no pollution machinery that uses the lastest pyrolysis technology to convert waste into carbon black, tyre oil and steel wire.
Tyre oil can be used as fuel oil in a wide range of industries, such as boiler factories, steel refineries, chemical plants, power plants, ceramics, restaurants and more. Carbon black can be mixed with clay to manufacture construction bricks and it can also be used as fuel. Steel wire is turned into many different steel products, including bars, rods, beams and more. During the pyrolysis process, waste tyres also produce combustible gas, which can be fed back to the main reactor in the plant where it can act as fuel and reduce the running costs.
There are many core differences between a batch plant and a fully automatic tyre recycling plant for sale. Plants with continuous systems have automatic feeding and discharge systems into and out of the reactor. While a scrap tyre pyrolysis plant with a batching system requires manual feeding and discharging of waste tyres and end products from the machinery. A continuous system also has a smaller feeding hole, so the tyres need to be pre-shredded into smaller pieces before processing. A batching system does not require a shredder or pretreatment device. The main advantage of a continuous system is that it can operate non-stop around the clock, while a batching system requires reactor cool down times between batches.
Benefits Of Fully Automatic Scrap Tyre Pyrolysis Plants
1. Very low labors costs. Top-rated automatic scrap tyre pyrolysis plant manufacturers sell plants that only require two workers for operation. Automatic feeding and discharge systems really help recycling facilities to save on workforce costs.
2. High tyre oil output. Fully automatic pyrolysis plants employ a multi reactor design, which ensures full pyrolysis of tyres and consequently very high oil output.
3. Large capacity. Due to the continuous auto feeding and discharge system, and efficient multi-reactor design, these types of pyrolysis plants can processes up to 100 tons a day.
4. Long lifespan. Since the pyrolysis process is continuous within these scrap tyre pyrolysis plants, the reactor heating is done via indirect hot air, which means less damage to the main parts. Furthermore, since the tyres are shredded into small pieces before entering the reactor, all the hard steel wire in the tyres, which could damage the reactor over time, is already removed.
Choosing the right type of scrap tyre pyrolysis plant to start a recycling business is essential. You need to know the average daily processing needs of your planned facility before you begin comparing different reactor models. Hopefully, the information presented above helped you to see some of the benefits of choosing a fully automatic, no pollution, continuous pyrolysis machine. Many people will choose this machine from BestonGroup.ID. Of course, if you plan to run a business with small-scale operational needs, a plant with a batching system might be more appropriate.